Plate-type magnetic separator

Plate-type magnetic separator is designed for a separation from bulk, loose materials transported using gravitational principle within pipelines so the device must be installed in the vertical or, possibly, inclined position. However, the installation should be done always in a way that the material separated falls through the pipeline with ease.

MSP utilization industrial areas

Magnetic lantern finds its application in most of the operations where materials are transported using the gravitational principle. A great advantage of this separator type consists in the fact that it enables magnetic metal separation also from hardly accessible, arch making and abrasive products.

Utilization areas

• Food industry
• Building matter production
• And other areas where dry and even hardly loose material is processed.

 Plate-type magnetic separator may be equipped with both ferrite and very strong neodymium magnets.

Utilization areas in the industrial operation.

• Separation aimed at technology protection in operations

  In case the separator is installed for the purpose of production technology protection, it is usually equipped with ferrite magnets. Ä separator equipped this way enables separation of rather bigger metal impurities, in a way that the risk of subsequent production technology damaging is reduced. Also for this kind of using, it is possible to equip the separator with even very strong neodymium magnets. It always depends on the situation in question.

• Separation focused on the product cleanliness

  It always depends on the magnetic separation task. It is possible to use a separator with both ferrite and very strong neodymium magnets. It is suitable to situate the plate-type separator not only within the last phase of the production process, as the final output separation element, but also into previous production phases, in a way that maximum ferromagnetic impurity quantities are caught gradually on various production levels.

MSP magnetic lantern design and functioning

For applications where high separation quality is required or higher ferromagnetic impurity concentrations are ascertained, MAGSY developed a plate-type separator with seven magnetic circuits!

Impurities are caught directly on the magnetic door on which the metals are held. The door is equipped with a protective roof („a nose“). The nose is located on the door, in the position where the structurally highest magnet tear-off force is noted. Caught metal is retained here using the highest possible force, in order to prevent its getting back to the material flow. In addition to that, metals caught by this „nose“ are also mechanically protected, in order to prevent metal getting back to the material, as mentioned above.

Magnetic lantern is equipped with an adjustable roof located in the middle of the pipe cross-section. The roof directs separated material to both of the magnetic doors, increasing thus magnetic separation quality. Drawing-apart roof is easily adjustable (there is a possibility of the roof angle setting). In case there is separated a material that does not enable this roof utilization (because the separator might become clogged), it may be dismantled quickly.

Plate-type separator for abrasive materials

This magnetic separator type may be used also in a separation from abrasive materials. In such cases we install insertions onto all areas that are in a contact with the material. For the purpose we use anti-abrasive polyurethane.

MAGSY disposes knowledge and long-term experience in assembling of plate-type separator circuits, depending on separated medium, its parameters and the separation task.

Size models and the separator design

MSP-Classic is manufactured for connections either into round, or square pipelines.

MSP – Classic standardly manufactured models and sizes:

• For round pipelines with the diameters: 100; 150; 200; 250; 300 mm
• For square pipelines with the diameters: 100×100; 150×150; 200×200; 250×250; 300×300 mm

When needed (untypical mating dimensions, bigger standard dimensions than stated, insufficient construction height), MAGSY is ready to produce the MSP Classic separator with adapted dimensions, according to your instruction, as a custom-made product. 

Magnetic separator for installations into DN 200 pipelines, with ferrite magnets (MSP 200 F – Classic) we have in stock so it can be sent to you immediately!

Main advantages of the MSP – Classic separator:

• Separation from hardly permeable materials tending to arching
• Separation from abrasive materials
• Possibility of equipping with both ferrite and very strong neodymium NdFeB magnets aimed at reaching the maximum magnetic separation level
• Magnetic field with four or seven magnetic circuits
• It enables a separation of even larger-scale ferromagnetic impurities (screws, nails, …)
• Adjustable drawing-apart roof (easily removable when needed)
• Big attention is paid to the working safety – the magnets are firmly connected to the separator body
• Magnets located on the door are covered by a stainless steel sheet metal – the magnets are not in a direct contact with the separated material
• Separator side walls are equipped with a small transparent window enabling an easy control of the quantity of impurities caught
• The door is equipped with a „nose“ protecting the metal particles caught against getting back to the separated material
• High engineering workmanship level – the best materials are used, engineering workmanship is characterized by a high precision, high resistance, durability and assembling readiness

MSP-Classic general technical specification

Magnetic equipment

• Ferrite or very strong NdFeB magnets

Magnetic material temperature resistance

• As a standard: up to 80 ˚C
• As an option : up to 150 ˚C

Magnetic output

• ferrite magnets: 2000 – 2500 G
•  neodymium NdFeB magnets: 6000 – 7000 G

Separator cleaning

• Separator cleaning is performed when the material flow is stopped
• After the door is opened, the metals caught are removed manually

Material

• As a standard: stainless steel 1.4301 / AISI 304.
• As an option:  stainless steel 1.4404 / AISI 316L (for acidic pH values)

Door sealing material

• As a standard: rubber sealing in a quality corresponding to the separation task and operational conditions
• As an option: food industry sealing conforming to the food industry requirements

All materials are quality-certified according to EU norms.

Surface treatment

• Machine blasting – in case of the food industry, corners and welds inside of the case are machined according to food industry standard requirements (as an option).
• As an option: the product may also be supplied in the polished version.

Connecting elements

• As a standard: flange according to respective pipeline dimension(s)
• Or optionally: JACOB clip according to respective pipeline dimension(s)

Counter-flanges are parts of the product. Other connecting elements (e.g. „smooth pipe“) are, as non-standard versions, possible as options.

Engineering workmanship

All engineering workmanship operations are carried out on machines belonging to the company production facility, using own MAGSY CZ engineering technologies.

Component welds

They are performed according to requirements of valid technological norms dealing with stainless steel material welding. Demanding outgoing weld quality control guarantees a high outgoing production quality.

Ask us – we will advise you!

Made-to-measure production is our strength.