Separation vessel may significantly increase separated medium (water, oil, emulsion, …) lifetime, and also the quality of the following manufacturing processes (e.g. reduction of costs of machining tools grinding) may be increased significantly.
Very often, magnetic separation vessel is recommended as a secondary separation element in automatic flow-type separators.
Industrial areas of MSN utilization
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Separation vessel may significantly increase separated medium (water, oil, emulsion, …) lifetime, and also the quality of the following manufacturing processes (e.g. reduction of costs of machining tools grinding) may be increased significantly.
Very often, magnetic separation vessel is recommended as a secondary separation element in automatic flow-type separators.
Industrial areas of MSN utilization
Magnetic separation vessels find their application area in most of the operations where bigger quantities of metal magnetic impurities must be separated from liquid matters. They are used frequently in situations where automatic flow-type separators. cannot be utilized due to big quantities of separated impurities. As well as with this separator type, that is an automatic magnetic separator so no human operation is needed, in practice, this means personal cost reduction and overall higher separation quality.
Utilization areas:
- Machine engineering
- Iron and steel works, wire works
- As an additional equipment to grinders
Utilization areas in the industrial operations:
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Separation to protect technologies in operations:
In case the separator is installed for a purpose of a manufacturing technology protection, it becomes usual to equip it with ferrite magnets. Separator equipped this way enables separation of rather bigger metal impurities, in a way that a risk of damaging of a subsequent manufacturing technology is reduced. Also for this type of utilization, the separator may be equipped with very strong neodymium magnets. It always depends on a particular situation.
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Separation aimed at product cleanliness
It always depends on the magnetic separation task. It is possible to use a separator with ferrite, or with very strong neodymium magnets. Separation vessel should be situated not only into the final manufacturing process stage, as a final outgoing separation, but also to previous manufacturing phases, in a way that gradual catching of maximum ferromagnetic impurity quantities, on various production levels, is provided.
Separator safety and quality information
We care about the high quality of our magnetic separators
Design and functioning of MSN magnetic separation vessel
Magnetic separation vessel always contains a magnetic cylinder (equipped with weaker ferrite or very strong neodymium magnets). On this cylinder, metal impurities are caught; they are wiped off the rotating cylinder to the garbage vessel.
According to the separation vessel design type, we distinguish between:
Ask us – we will advise you!
Made-to-measure production is our strength.
Magnetic separation vessel MSN UP
MSN-UP standardly manufactured models and sizes:
Vessel size is dimensioned according to the liquid flow rate required.
MSN – UP separator main benefits:
- Separation from even significantly polluted liquids
- Possibility of using even on places where big quantities of metal impurities need to be separated
- Possibility of equipping with a magnetic cylinder with both ferrite and neodymium magnets
- Automated separator type without a need of human operation
- Possibility of independent liquid drawing into the separation tank, and cleaned liquid pumping back to the customer system
MSN – UP separator design
- Separation tank consists of two containers located above each other
- Separation tank is controlled using PLC SIEMENS with a touch display.
- The upper container is equipped with a magnetic cylinder
- The lower container serves to a collection of the cleaned liquid; the liquid is pumped back to the customer system
- The upper container is equipped with a sophisticated bulwark, in order to prevent the vessel overflowing
- The liquid flows through the magnetic cylinder catching the magnetic impurities. Cleaned liquid then flows to the lower container from which it is pumped to the customer system.
- Both upper and lower containers are equipped with level sensors, in order to prevent the tank overflowing and pump running idle.
- Separation tank is controlled using PLC SIEMENS with a touch display.
Separator safety and quality information
We care about the high quality of our magnetic separators
Magnetic equipment
- Ferrite or very strong NdFeB magnets
Magnetic material temperature resistance
- As a standard: up to 80 ˚C
Magnetic output
- Ferrite magnets: 1500 – 2000 G
- neodymium NdFeB magnets: 4000 – 5000 G
Separator cleaning
- separator cleaning is performed automatically, by wiping impurities off the magnetic cylinder
- impurities caught fall off to a collection vessel
Material
- as a standard: stainless steel 1.4301 / AISI 304.
- as an option: stainless steel 1.4404 / AISI 316L (for acidic pH environments)
Engineering workmanship
All engineering workmanship operations are performed using own production equipment and own MAGSY CZ engineering technology.
Component welds
They are performed according to requirements of technological standards valid for stainless material welding. Demanding outgoing weld inspection warranties the high final product quality.
Made-to-measure production is our strength.
